Lets get started!
In order to cut out a nice shape in the side of are our Xbox 360 you need to make sure you are cutting the whole in the right side of the Xbox 360 case. You can only see the insides of your Xbox 360 if you cut the side that is on top if your have it in the correct horizontal position that Microsoft recommends. This Xbox 360 modification is one that will make your Xbox 360 overall appearance much better and is easy to do given you have the tools.
What tools do I need?
A Dremel
A Dremel cutting wheel
A Dremel Sanding Barrel
Sandpaper (120 grit)
Plexiglass
Silicone
A Dremel cutting wheel
A Dremel Sanding Barrel
Sandpaper (120 grit)
Plexiglass
Silicone
Drawling it out
Before you start cutting you need to decide what shape you want your window. Let's just do a basic square. Now find yourself something square either by finding a house held item or a picture of a square on Google. Now draw the shape onto your Xbox 360. Of course you can do this with any shape that you find however a basic shape is the easiest and a square lets you see the inside of the Xbox 360 best.
Cutting
Now with your Dremel cut about a half inch on the inside of the line you drawn. Be careful that other rotating parts do not scratch any of the Xbox 360 material outside the shape you drawn. Once you cut it out save the piece you've cut because you can use it for projects in the future.
Sanding
Now with your Dremel sanding barrel, sand the rest of the material away to the line. Again be careful that other rotating parts do not scratch any of the material outside of the shape you've drawn. Make sure your sanding is straight and the material is as close to the line as possible. However do not shave the line away. Now break out your sandpaper and sand the rest of the way until you do not see any more of the line. Also include shaving the edges to dull them down. After you're done sanding the edges, on the inside of the Xbox 360 sand away the support pieces of plastic so that you can lay flat a piece of plexiglass on the inside
Installing the plexiglass
Cut a piece of your plexiglass to fit one inside of your Xbox 360. Make sure that the piece you cut is bigger than the window you cut. Lay that piece inside and silicone the four corners making sure that none of the silicone gets close to the edge of the window. After this is done put something heavy on the plexiglass to hold it to the Xbox 360 case and leave it for 24 hours.